A laser cladding machine uses a high-powered laser to melt and bond a coating material onto the surface of a base material. This process improves the part's wear resistance, corrosion resistance, or other properties without altering its original shape or structure. Laser cladding technology widely used to repair or to enhance industrial components.
Laser cladding equipment
Precise strengthening, extending the lifespan of components
| Parameter Category |
3000W Laser Cladding Machine
|
6000W Laser Cladding Machine
|
12000W Laser Cladding Machine
|
| Reference |
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 |
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| Laser Type | Fiber Laser | Fiber Laser | Fiber Laser |
| Output Power (W) | 3000 | 6000 | 12000 |
| Wavelength (nm) | 1070 ± 10 | 1070 ± 10 | 1070 ± 10 |
| Beam Quality (M²) | ≤ 1.5 | ≤ 1.5 | ≤ 1.8 |
| Electro-Optical Efficiency | ≥ 35% | ≥ 35% | ≥ 35% |
| Cooling Method | Water-cooled | Water-cooled | Water-cooled |
| Powder Feeding System | GS-SF-6L-2 | GS-SF-6L-2 | GS-SF-6L-2 |
| Powder Feeding Accuracy | ±1% | ±1% | ±1% |
| Powder Particle Size Range | 53μm - 225μm | 53μm - 225μm | 53μm - 225μm |
| Gas Flow Range | 1~20L/min | 1~30L/min | 1~40L/min |
| Cladding Head |
Circular spot: diameter 1-6mm Rectangular light spot: 1×3mm~3×6mm |
Circular spot: diameter 1-8mm Rectangular light spot: 2×4mm~4×8mm |
Circular spot: diameter 1-10mm Rectangular light spot: 3×5mm~6×10mm |
| Cladding Speed | 0.5~2.0 m/min | 1.0~4.0 m/min | 2.0~6.0 m/min |
| Cladding Layer Thickness | 0.5~5.0 mm | 0.5~8.0 mm | 0.5~12.0 mm |
| Cooling System | TFLW-3000 | TFLW-6000 | TFLW-12000 |
| Control System |
Touchscreen Operation PLC Control |
Touchscreen Operation PLC Control |
Touchscreen Operation PLC Control |
| Applicable Materials | - Metal Powders (Nickel-based, Cobalt-based, Iron-based Alloys) - Ceramic Powders |
- Metal Powders (Nickel-based, Cobalt-based, Iron-based Alloys) - Ceramic Powders |
- Metal Powders (Nickel-based, Cobalt-based, Iron-based Alloys) - Ceramic Powders |
| Application Fields | - Processing of Small Parts - Repair of Components |
- Processing of Medium-sized Parts - High-efficiency Component Repair |
- Processing of Large Components - Ultra-efficient Component Repair |
| Compatible Motion Devices | - Robotic Arm (Small) - Positioner (Light Load) - CNC Machine Tool |
- Robotic Arm (Medium) - Positioner (Medium Load) - CNC Machine Tool |
- Robotic Arm (Large) - Positioner (Heavy Load) - High-precision CNC Machine Tool |
Additional Notes
Description of Compatible Motion Devices:
- Robotic Arm: Suitable for automated production scenarios to enhance flexibility and efficiency.
- Positioner: Used for flipping or rotating workpieces, ideal for processing complex-shaped parts.
- CNC Machine Tool: Provides high-precision motion control, suitable for precision processing needs.
Equipment Compatibility:
- 3000W: Pairing with small robotic arms or light-load positioners, suitable for simple or medium-sized part.
- 6000W: Supports medium robotic arms or medium-load positioners, suitable for medium-sized parts.
- 12000W: Paired with large robotic arms or heavy-load positioners, suitable for large parts processing scenarios.
Selection Recommendations
- Choose the appropriate combination of motion devices based on specific application scenarios and workpiece size.
Products Description
The Laser Cladding Equipment is a cutting-edge solution designed for high-efficiency surface treatment and repair applications. Leveraging advanced laser technology, this system enables precise material deposition with minimal heat input, ensuring superior metallurgical bonding between the substrate and cladding material. Ideal for industries such as aerospace, automotive, energy, and manufacturing, this equipment offers unparalleled performance in terms of accuracy, durability, and cost-effectiveness. Whether it's repairing worn components or enhancing surface properties, our laser cladding system provides an innovative approach to extend the lifecycle of critical parts while maintaining their structural integrity.
Our system integrates state-of-the-art optical components, automation control systems, and user-friendly interfaces to deliver consistent results across various applications. With its modular design, the system can be tailored to meet specific customer requirements, making it a versatile tool for both R&D and industrial production environments.
Product Applications
applications
Turbine blades
Laser cladding equipment repairs turbine blades by using high-power lasers to melt alloy powders onto damaged areas, with real - time monitoring and precise motion control to restore blade performance.
Fan Nacelle
Laser cladding equipment repairs the fan nacelle by using laser to melt anti - corrosion alloy powder onto the damaged surface of the nacelle, improving its corrosion resistance and mechanical properties under the precise control of the motion system and real-time monitoring of the detection system.
Crank shaft
Laser cladding equipment repairs the transmission crankshaft by precisely applying laser energy to melt wear-resistant alloy powders onto the damaged areas of the crankshaft, like the journals, under the control of a multi-axis system and with real-time monitoring, thus restoring its dimensional accuracy and enhancing its wear resistance.
Hydraulic Cylinders
Laser cladding equipment repairs hydraulic cylinders by using high-energy laser beams to melt and deposit wear-resistant alloy powders onto the damaged surfaces of the cylinders, such as those with scratches or pitting, under the accurate control of the motion system and real-time monitoring, effectively restoring their surface integrity and service life.
Laser cladding equipment has significant advantages in the industrial field. In terms of accuracy, it utilizes the focusing characteristics of high-power lasers to precisely control the cladding area, achieving micron-level accuracy. This minimizes material waste during the repair and manufacturing processes and effectively improves material utilization. Regarding material adaptability, this equipment is compatible with a variety of alloy powders. Whether it is wear-resistant, corrosion-resistant, or high-temperature - resistant materials, they can be flexibly selected according to different working conditions to meet the requirements of complex working environments.
A small heat-affected zone is another prominent advantage. The laser energy is highly concentrated, causing extremely low thermal damage to the substrate during processing, and can maximize the retention of the original properties of the base material, ensuring the overall quality of the workpiece. In addition, compared with traditional processes, laser cladding equipment has a faster cladding speed, lower energy consumption, and does not emit harmful substances during the processing, making it efficient and environmentally friendly.
From an economic perspective, it can significantly extend the service life of workpieces and reduce the cost of frequent component replacements, especially for high-value key components such as aero-engine blades, where the economic benefits are more prominent. This technology, through the dual functions of "additive manufacturing+ surface strengthening", covers repair and manufacturing scenarios, and promotes the industrial field to develop towards high - efficiency and green directions.
Aerospace components
Turbine blades, combustion chambers, nozzles
Energy equipment
Fan nacelles, power generation equipment rotors, pipeline elbows, etc
Automotive / Rail transportation
Transmission crankshafts, gears, bearings, hydraulic cylinders
Heavy machinery
Wear - resistant parts of mining equipment, hydraulic cylinder piston rods
Molds and tools
Injection molds, die - casting molds, tool edges
Petrochemical industry
Valve sealing surfaces, reactor inner walls
Product Features
High Performance Laser Technology
The system is equipped with a 3000W / 6000W / 12000W fiber laser source, ensuring sufficient power density to melt even the most challenging materials. This high-power capability supports faster processing speeds and higher productivity, meeting industrial-grade application requirements.
Advanced beam shaping and focusing technologies enable precise control over the laser beam. This ensures uniform cladding layers while minimizing dilution into the base material, thereby enhancing processing quality.
Material Compatibility and Customization
The system supports a wide range of powder materials, including metals, alloys, ceramics, and composites, enabling users to achieve the desired mechanical and chemical properties for diverse applications. This extensive material compatibility provides users with more choices and flexibility.
We offer customizable solutions tailored to customer needs, such as specialized optics, powder feeding systems, or integration with existing workflows. This flexibility allows the system to adapt to various complex application scenarios.
Automation and Operational Convenience
The system integrates CNC motion control and robotic handling options, providing fully automated operation. This reduces manual intervention and significantly improves process repeatability and consistency.
An intuitive touchscreen interface simplifies parameter settings, monitoring, and troubleshooting. Whether experienced engineers or novice operators, all users can easily master the system and maximize its potential.
Energy Efficiency and Eco-friendly Design
The system is designed with energy-saving features, optimizing power consumption during operation. This improvement not only reduces operating costs but also minimizes environmental impact, aligning with sustainable development principles.
The modular design allows customers to customize and expand system functions according to their needs. This flexible design enables customers to quickly adapt to changing application requirements without significant investment.
Safety and Reliability Assurance
The system is equipped with comprehensive safety mechanisms, including protective enclosures, interlock systems, and emergency stop functions. These measures ensure safe operation in compliance with international standards, providing users with peace of mind during use.
AConstructed using high-quality components and rigorous quality assurance processes, the system offers exceptional reliability and durability. This design minimizes downtime and ensures long-term stable operation.
After-Sales Service and Support
We provide comprehensive after-sales support, covering training, maintenance, and technical support services, ensuring smooth adoption and optimal utilization of the equipment. This all-around support helps customers maximize system value.
Our professional team is always ready to provide timely technical guidance and problem-solving solutions, ensuring that the equipment operates efficiently throughout its lifecycle.
Why choose Us
We bring over 10 years of expertise and experience in laser cladding and additive manufacturing technologies. This extensive background enables us to deliver innovative solutions that are both reliable and cutting-edge.
Professional team
Our technicians possesses the expertise to tackle even the most challenging problems in laser additive manufacturing. From optimizing cladding processes to addressing complex material compatibility issues, we provide tailored solutions that ensure superior results for every application.
Certification and Qualification
Our products are certified under ISO and CE, ensuring compliance with global safety and quality requirements. These certifications serve as a testament to our dedication to delivering robust, dependable equipment that meets the needs of modern industries.
10+ Years
Experience
Fortune 500
Partnerships
ISO & CE
Certified
100+ Insts.
Collaboration
The reason why the customer ultimately chose Guosheng Laser Technology
Our commitment to excellence has earned us long-term partnerships with several world-leading Fortune 500 companies, both domestically and internationally. These collaborations underscore our ability to meet the highest standards of quality and performance demanded by global industries.
By choosing Guosheng Laser Technology Co.,LTD, you gain access to a trusted partner with a proven track record of success. We combine decades of experience, advanced technology, and unwavering customer support to help businesses achieve their goals efficiently and effectively. Let us be your ally in driving innovation and growth through laser-based solutions.Our CertificateOUr Certificate
ISO 45001:2018
ISO 9001:2015
CE certification
Products Purchase
This diagram illustrates the purchasing process of laser equipment. We determine the required product route by understanding customer needs, and then begin the transaction process. After the product arrives, we provide after-sales service for the equipment.
By separating customized and standard product routes, we can efficiently allocate resources. Different departments specialize in each stage: sales understand customer needs, R&D handles customization details, the production team focuses on manufacturing, logistics ensures timely delivery, and after-sales provides continuous support. This division boosts productivity and customer satisfaction.
The color-coded labels on the right side of the diagram categorize different types of processes, which helps to understand the category to which each step belongs. For example, light blue represents the specify process, and yellow represents the business model, etc.
01
Understand Customer Demand
This is the starting point of the process. The first step is to gain a thorough understanding of the customer's needs. We achieve this through in-depth conversations, site surveys, and analysis of the customer's industry requirements.
02
Product Route Branches
Based on customer needs, there are two routes. For customized products, requirements analysis, parameter determination, simulation-based optimization, and design scheme confirmation are carried out in sequence. For standard products, directly proceed to the agreement and payment stage.
03
Transaction Stage
After the design scheme of customized products is confirmed, it also enters the agreement and payment stage. Subsequently, the processes for standard and customized products converge. The steps are manufacturing & assembly, inspection & testing, and packaging & delivery in order.
04
After-Sales Service
After the equipment is delivered, after - sales services such as installation, debugging, training, and consulting are provided. These services are meticulously carried out by our professional technicians to guarantee the seamless operation of the equipment.
Products Delivery
Order Confirmation and Customized Packaging
- After order confirmation, we will design a specialized packaging solution tailored to the specific dimensions, weight, and transportation method of your equipment.
- We use shockproof and moisture-proof materials for multi-layer protection to safeguard the equipment during long-distance transportation.
- Each packaging box includes clear labeling, such as the equipment model, directional instructions, and handling precautions.
Export Customs Clearance and Document
- Our team, with extensive experience in international trade, handles all necessary export documents, including commercial invoices, packing lists, certificates of origin (CO), inspection certificates, etc.
- We ensure all documents comply with the import regulations of the destination country to avoid delays caused by documentation issues.
Multiple Transportation Options
We offer flexible transportation options:
- Sea Freight: Ideal for large volumes or oversized equipment, offering cost-effective and stable shipping.
- Air Freight: Suitable for urgent delivery requirements, providing fast and reliable transportation.
- Land Transport: For neighboring countries or regions, we provide trucking services to ensure efficient short-distance transportation.
International Freight Arrangement
- We collaborate with several internationally renowned logistics companies to ensure professionalism and safety throughout the transportation process.
- We provide real-time tracking services, allowing customers to monitor the status of their goods online, including loading/departure times and estimated arrival times.
Destination Port Customs Clearance and Delivery
- We assist with customs clearance procedures at the destination port to ensure smooth entry into the local market.
- Based on customer needs, we can offer "door-to-door" delivery services, directly transporting the equipment to your factory or designated location.
Our Logistics Advantages
- Professional Team: Comprised of experienced logistics experts familiar with import/export policies and operational processes worldwide.
- Global Network: Strong partnerships with logistics providers around the world, covering major industrial nations and regions.
- Transparent Service: Full transparency from shipment to delivery, enabling customers to stay updated on logistics progress at all times.
- Customized Solutions: Flexible and efficient logistics solutions designed according to the specific needs of our customers.
Professional
Transparent
Cost-Effective
After-Sales
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