What is Gantry Machine Tool
A milling machine with a horizontal long bed and a gantry frame is referred to as a gantry machine tool. Numerous cutters can be used at once to process the surface on the gantry milling machine. Processing precision and production effectiveness are both fairly high.
Benefits of Gantry Machine Tool
Good Processing Adaptability
Gantry machine tool when the processing object changes, only need to re-program the input new program to meet the processing object requirements of the processing technology, can quickly achieve processing transformation. This provides great convenience for the production of single parts and small batches of complex structures and the trial production of new products. In addition, gantry machine tool can usually complete some complex and complicated parts that are difficult or impossible to be processed by ordinary machine tools, such as various complex curves, curved surface parts and variable lead threads.
Conducive To The Modernization Of Production Management
Gantry machine tool can accurately calculate the working hours of parts processing, and effectively simplify the management of inspection tools and semi-finished products, which is conducive to the modernization of production management. Gantry machine tool uses digital information suitable for computer networking, and becomes the basis for the integration of computer-aided design, manufacturing, and management.
High Processing Productivity
The time required for parts processing includes two parts: Maneuvering time and auxiliary time. Gantry machine tool can effectively reduce these two parts of time, thereby improving the processing efficiency.
The spindle speed and feed range of gantry machine tool is much larger than that of ordinary machine tools. Therefore, the most favorable cutting amount can be adopted for each process and tool step to fully utilize the potential of the process system. The gantry milling machine has good structural rigidity, which allows a large amount of powerful cutting, thereby effectively saving maneuvering time.
High Processing Accuracy
Gantry machine tool is processed according to the instructions given in digital form. At present, the pulse equivalent given by the numerical control device (the movement amount corresponding to each moving part of a pulse gantry milling machine) generally reaches 0.001 mm, and the feed drive the reverse division of the chain and the screw pitch error can be compensated by the cnc device, so the gantry machine tool can achieve a relatively high accuracy, such as positioning accuracy of 0.002 ~ 0.005 mm.
Good Economic Benefits
Although gantry machine tool is expensive, the equipment cost allocated to each part is relatively high, but in the case of single-piece small batch production, the use of cnc machining can save the time for marking, reduce the processing time for adjustment and inspection, and directly save the production cost. The cost of cnc machining tooling is also relatively low, and the quality of cnc machining is the most stable, which can reduce or even avoid the generation of waste products, which reduces the progress of production costs. Gantry machine tool has strong versatility and low investment risk. Gantry machine tool has a wide process range, which facilitates the concentration of processes, simplifies logistics, and reduces management costs. Gantry machine tool can process high-value-added complex high-precision parts and achieve high output. Therefore, the use of gantry milling machine can obtain good economic benefits.
Low Processing Labor Intensity
Gantry machine tool parts are processed automatically in accordance with a pre-programmed program. Operators usually do not need to perform heavy and repetitive manual operations except for operation panels, loading and unloading of workpieces, intermediate measurement of key processes, and observation of the operation of machine tools. The intensity and tension are greatly reduced. The production gantry machine tool generally has better safety protection and the working conditions of the operator of the device such as automatic chip removal, automatic cooling, automatic lubrication have also been improved accordingly.
Related Products
1. High accuracy and repeatability
2. High machining efficiency
3. Reduced setup time
4. Highly versatile for a wide range of components with complex geometries
1. Sturdy base for stability
2. Adjustable cradle to fit different sizes of workpieces
3. Prevents workpiece from turning or rotating during machining
4. Durable and long-lasting construction
Internal Laser Cladding Machine Tool
1. High-precision laser head for accurate coating application
2. Powder feeder for consistent and even coverage
3. High-speed processing for efficient production
4. Wide range of coating materials available for different applications
5. Easy-to-use interface and controls for user-friendly operation
Multi-Axis Laser Cladding Machine Tool
1. High precision: The multi-axis motion system allows for precise positioning and deposition of material, resulting in high accuracy and repeatability
2. Flexibility: The machine can be programmed to produce complex geometries with ease, and can be used to repair and modify existing components
3. Efficiency: The laser cladding process is efficient and produces minimal waste, making it a cost-effective manufacturing solution
4. Versatility: The machine can work with a variety of metals and metal alloys, making it suitable for a wide range of applications
1. High Precision: The laser beam provides a highly focused and accurate heat source, resulting in precise deposition control
2. Versatility: The Machine Tool can work with a wide range of materials, including metals, ceramics, and polymers
3. Efficiency: The process is highly efficient, with minimal material waste and energy consumption
4. High Quality: Laser cladding can produce high-quality coatings that are free of defects and have an excellent surface finish
Quality Assurance
Guosheng Laser obtained the certification of ISO9001:2015, ISO14001:2015, ISO45001:2018.
Cutting-edge Technology
Guosheng Laser has strong technical resources, abundant research and development forces, advanced production technology, fast delivery cycle, flexible technical services, provides customers with cost-effective products and services.
Customer Service
The company offers excellent customer service and support, making it easy for customers to resolve any issues they may have with the product.
Applications of Gantry Machine Tool
Manufacturing and Assembly
Gantry Machine Tools play a critical role in manufacturing and assembly processes, where they provide precise positioning and movement of components or tools. In these applications, Gantry Machine Tools can be used to automate tasks such as welding, machining, pick-and-place, and adhesive dispensing.
In welding applications, for example, Gantry Machine Tools can be outfitted with welding torches and programmed to perform precise, repeatable welds on large workpieces. The use of Gantry Machine Tools in welding can significantly improve the speed and quality of the welding process while reducing manual labor and associated risks.
Material Handling and Logistics
Gantry Machine Tools are widely utilized in material handling and logistics applications, where they are employed to automate the process of moving, lifting, and positioning various types of loads. These applications can be found in industries such as warehousing, distribution centers, and shipping facilities. Gantry Machine Tools offer numerous advantages in these environments, including increased efficiency, reduced labor costs, and improved safety.
In warehousing applications, Gantry Machine Tools can be used to streamline the process of picking, transporting, and storing products. For instance, a Gantry Machine Tool equipped with a vacuum gripper or mechanical gripper can quickly and accurately pick items from shelves, transport them to a designated location, and place them onto a conveyor belt or directly into a storage container. By automating these tasks, Gantry Machine Tools can significantly reduce the time and effort required for manual picking and handling, leading to improved productivity and reduced labor costs.
A 3D model of a Gantry Machine Tool used for pick and place application
Distribution centers and shipping facilities also benefit from the implementation of Gantry Machine Tools. In these environments, Gantry Machine Tools can be used to load and unload containers, pallets, or individual items, with high precision and efficiency. By automating these processes, Gantry Machine Tools can help to minimize product damage, improve worker safety, and increase overall throughput. For example, a Gantry Machine Tool with a payload capacity of 500 kg and a positioning accuracy of ±0.1 mm can consistently and safely handle heavy loads while minimizing the risk of damage due to human error.
Robotics and Automation
Gantry machine tool play a significant role in robotics and automation, where they are often integrated with other robotic components and control systems to perform complex tasks. By leveraging the unique capabilities of gantry machine tool, such as their high precision, speed, and flexibility, industries can enhance the performance of their robotic systems and achieve a higher level of automation.
How To Maintain The Gantry Machine Tool Daily
Daily management
Equipment inspection: Before starting the machine every day, a thorough inspection of the gantry machine tool should be carried out, including the electrical system, mechanical structure, lubrication system, etc., to ensure that the equipment is in good condition.
Cleaning and maintenance: Regularly clean and maintain the equipment to remove chips and dust and keep the equipment clean to reduce the failure rate.
Tool management: Establish a tool management system, record the use of tools, regularly check the wear of tools, and replace worn tools promptly.
Data security: Ensure the data security of the numerical control system, and back up data regularly to prevent data loss.
Operational skills
Reasonable production planning: Arrange production plans reasonably according to the order situation to avoid equipment idling for a long time or overloading.
Optimize the processing technology: Optimize the processing technology according to the characteristics and requirements of the workpiece to improve processing efficiency.
Correct use of fixtures: Use fixtures properly to ensure accurate positioning of the workpiece and reduce machining errors.
Real-time monitoring of the processing process: During the processing process, real-time monitoring of the processing status, such as cutting speed, feed rate, processing accuracy, etc., is carried out to ensure processing quality by adjusting parameters on time.
Maintenance and repair
Regular maintenance: According to the use of the equipment, a regular maintenance plan should be developed to ensure the normal operation of the equipment.
Troubleshooting: When the equipment malfunctions, it should be shut down in time for inspection, and the cause of the malfunction should be identified and dealt with. For complex malfunctions, contact a professional maintenance personnel for repair.
Spare parts management: Establish a spare parts management system to ensure the timely and accurate supply of spare parts.
Through the implementation of the above daily work management and skills, the stable operation of the gantry machine tool can be ensured, production efficiency can be improved, production costs can be reduced, and greater value can be created for the enterprise.
Structure of a Gantry Machine Tool
The gantry mill's structure is rather straightforward. It comprises the worktable and the gantry router, together with two support columns. The worktable makes it possible to install work-holding apparatuses like jaw chucks, vises, etc. The location of the machining spindle is the gantry router.
The spindle is moved and operated by the gantry's power system, which is generally a motor. The gantry (Y-axis) and the longitudinal axis (X-axis) of the worktable are both free to move, as is the spindle. A typical gantry mill, therefore, includes two or more machining axes.
The gantry machine tool table is attached to the bed via fasteners, and the bed has an X-axis guide rail.
The top of the workstation has a gantry structure. A gantry carriage is also a part of the gantry, and it is secured to the X-axis rail. The gantry is where the Z-axis guide rail is installed. A Z-axis carriage is included with a beam. The Z-axis carriage movably clamps the beam to the Z-axis guide. On the beam is also placed a Y-axis guide rail.
The gantry structure is subjected to three-dimensional space milling processing of X, Y, and Z under the management of the numerical control system thanks to the placement of the milling tool of the gantry machine tool on the Y-axis guide rail.
Our Factory
Xi'an Guosheng Laser Technology Co., Ltd. is a high-tech enterprise specializing in R&D, manufacturing and sales of automatic laser cladding machine, high-speed laser cladding machine, laser hardening machine, laser welding machine, laser cleaning machine and laser 3D printer. Xi'an Guosheng Laser Technology Co., Ltd. was founded in 2015(Its wholly-owned subsidiary: Shaanxi Guosheng Laser Technology Co., LTD.). Guosheng Laser has established Xi'an Aerospace R&D and Design Center, Weinan Production Base and Xianyang Production Base. The company processes a workshop area of 2,000 m2, the quantity of employees is 30, including 5 senior research staff and engineers, which is capable of providing a complete set of solutions for laser additive manufacturing technology with integrated structure and function.
Our Certification
Guosheng Laser obtained the certification of ISO9001:2015, ISO14001:2015, ISO45001:2018.
Asked Questions
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