Directed Energy Deposition

• Dimensions: 1100mm (Length) × 900mm (Width) × 1600mm (Height), steel structure support height 950mm, with universal casters ;
• Material: 304 stainless steel (thickness 3mm), leak rate < 0.05 vol%/h, can maintain pressure of -12mbar ~ 12mbar (default working range: -1 ~ +3mbar) 🔶1-34, 1-38, 1-44, 1-126 to 1-127🔷;
• Core Components: 8-inch butyl rubber gloves (imported from USA, thickness 0.4mm), anti-corrosion hard aluminum alloy glove port (diameter 220mm), 8mm detachable safety tempered glass observation window, 0.3μm filter (with observation window and manual shut-off valve), 220V±10% 50Hz±10% multi-hole power socket, KF-40 standard interface .

• Operating Mode: Continuous/Pulsed;
• Output Power: 2000W (100% continuous), adjustment range 10%-100%
• Central Wavelength: 1070-1090nm (typical 1080nm)
• Beam Quality (BPP): 0.5-2.5 mm×mrad
• Stability: Short-term (>1h) ±1%-±3%, long-term (>24h) ±2%-±5%
• Optical Fiber Configuration: 15m optical cable, output core diameter 50μm (35/100μm optional), bending radius 200mm
• Cooling Method: Water cooling (water temperature 20-24℃, water pressure 4-5bar, flow rate 20L/min)
• Overall Dimensions: 950×482.6×193.2mm
• Weight: 68±3kg

• Power supply & rated power: Adopts a 220V/50Hz power supply, with a rated power of 2.8kW.
• Refrigerant details: Uses R32/R410A refrigerant, with a charging amount of 0.3kg.
• Cooling performance: Features a rated cooling capacity of 6.5kW.
• Fluid circulation parameters: Equipped with a flow rate of 12m³/h and a head of 37m, enabling efficient heat dissipation.
• Water tank: Includes a built-in 13L water tank to meet continuous water supply needs.

• Equipment compatibility: Compatible with G6-G8.5 size substrate equipment.

• Overall Dimensions / Weight: 640 × 420 × 760mm / 640kg

• Interface: Adopts QBH standard interface, enabling quick connection with mainstream laser sources.
• Optical system configuration: Equipped with a 100mm collimation focal length and a 300mm focusing focal length, allowing efficient convergence of laser beams.
• Powder spot adjustment: Has an adjustment range of ∅1.6-∅4mm.
• Laser spot adjustment: Features an adjustment range of ∅1.8-∅5mm (with a laser core diameter of 600μm).
• Adaptability: These adjustment ranges can meet different requirements for cladding width and precision.
• Performance benefits: Helps improve the uniformity and bonding strength of the cladding layer.

• Powder storage bins: Equipped with 2 powder storage bins, with a capacity of 6L per bin, which can meet the needs of continuous operation.
• Powder feeding rate: Features a powder feeding rate range of 4-200g/min, with an error of ≤±1%.
• Applicable powder particle size: Compatible with powders of 20-250μm particle size, ensuring uniform and stable powder supply.
• Remote control support: Supports remote control via robot, CNC, or PC.
• Anti-caking functions: Equipped with powder heating and stirring functions to prevent powder caking.
• Overall Dimensions / Weight: 533 × 480 × 1617mmmm / 70kg

• Effective stroke: Features an effective stroke of 400×400×400mm, covering the processing needs of small and medium-sized metal parts.
• Positioning accuracy: Boasts a positioning accuracy of 0.1mm.
• Repeat positioning accuracy: Offers a repeat positioning accuracy of ±0.05mm, enabling stable control of motion deviation to ensure precise cladding trajectories.
• Maximum processing speed: Has a maximum processing speed of 2000mm/min, balancing efficiency and precision.
• End-axis load: Provides an end-axis load of 35kg, adaptable to various tooling and workpieces.
• Motion strategy: Adopts an incremental motion strategy to achieve uniform coverage of the entire working area.

• Material: Made of 304 stainless steel.
• Structure: Features a cylindrical design, consisting of two chambers.
• Large chamber dimensions: Measures ∅360mm × 600mm.
• Small chamber dimensions: Measures ∅150mm × 300mm.
• Vacuum performance: Achieves a vacuum degree of ≤-0.1MPa.
• Vacuum monitoring: Equipped with a German Wika vacuum pressure gauge for real-time monitoring.
• Operational benefits: Facilitates efficient workpiece transfer while ensuring stable vacuum performance.

• Deoxidation material: Utilizes Germany's BASF deoxidation material, with an oxygen absorption capacity of 63L.
• Water absorption material: Adopts USA's UOP water absorption material, with a water absorption capacity of 2.2kg.
• Valve configuration: Paired with Germany's Baode valves to precisely control atmosphere purity.
• Circulation fan frequency control: Features 0-100m³/h frequency conversion control.
• Circulation fan structure: Has a stainless steel pressure-tested structure.
• Filter type: Equipped with a 0.3μm HEPA high-efficiency filter.
• Filter function: The HEPA filter is used to trap micro-impurities.

• Core hardware configuration: Consists of a Siemens PLC + touch screen.
• Language support: Supports Chinese-English bilingual switching for user convenience.
• Axis motion control capability: Can realize axis motion control, including positioning and speed adjustment.
• Full-process status monitoring: Enables full-process status monitoring, covering key parameters like gas purging, oxygen content, and temperature.
• Laser cladding parameter control: Achieves precise control of laser cladding parameters, including laser power and powder feeding amount.
• Automatic pressure relief: Automatically relieves pressure when the system pressure exceeds 12mbar to ensure safety.

• The Avcray AF-360Z Oxygen Analyzer, with a measuring range of 0-1000ppm and accuracy of ±1%ppm. Its zirconia probe resists direct air exposure, enabling real-time monitoring of chamber oxygen content, and it connects to the PLC touch screen for data display.
• The Avcray AF-360P Water Analyzer, with a range of 0-500ppm and accuracy of ±1%ppm, features corrosion resistance and cleanable reuse. It also links to the PLC touch screen and supports automatic gas circulation adjustment.
• Together, they ensure precise control of low-oxygen and low-humidity environments critical for DED quality.

The export packaging of laser cladding equipment strictly complies with international quarantine and transportation standards. It fully adopts non-wooden packaging templates (preferring materials that meet the ISPM 15 International Phytosanitary Standards for Wood Packaging Materials, such as high-density plywood and composite fiberboard) to eliminate the cross-border quarantine risks that may be caused by solid wood materials. The selection of templates must meet the equipment's load-bearing requirements (each template has a static load strength of no less than 1500N/m²), and the joints are reinforced with galvanized steel straps to prevent structural loosening during transportation.

During packing, an EPE foam cushioning layer (with a thickness of no less than 50mm) is laid between the equipment and the template. Key components (such as the laser head and control cabinet) are additionally covered with waterproof PE bags. The outer wall of the box is clearly affixed with labels in accordance with export requirements (including equipment model, gross weight, center of gravity, and warning signs such as "Handle with Care" and "Keep Dry"), ensuring full compliance with the destination country's import packaging inspection standards.

The entire packing process of the equipment is carried out in a closed indoor workshop to avoid the impact of rain, snow, and dust during open-air operations. Closed trucks equipped with hydraulic lifting platforms are selected to ensure smooth loading and unloading of the equipment. If non-enclosed truck bodies (such as stake trucks) must be used due to transportation radius constraints, the equipment must be covered with a double-layer rainproof tarpaulin (the outer layer is PVC-coated rainproof cloth, and the inner layer is breathable moisture-proof film) after being loaded onto the truck. The edges of the tarpaulin are tightly fixed with nylon ropes, and the four corners hang down to the bottom of the truck body to prevent rainwater penetration.

After the equipment is loaded into the container, the "three-point fixation" plan is implemented immediately-fixing the template to the container floor via expansion bolts at the bottom; using galvanized steel wires (with a diameter of no less than 8mm) to diagonally pull and fix to the hooks on the side walls of the container at the two sides; and using adjustable pressure rods to prop against the top plate of the container at the top (the contact end of the pressure rod with the equipment is wrapped with a rubber pad to avoid scratching the equipment surface). After fixation, a sway test is required (applying horizontal thrust manually, with the equipment displacement not exceeding 5mm) to ensure no displacement risk during bumpy sea or land transportation.

Special personnel are assigned to follow up on the logistics process. From the factory shipment, port customs declaration, sea transportation to the destination country's customs clearance, the transportation status (including temperature, humidity, and location information) is recorded at each link. On-site photos are taken and retained at key nodes (such as container loading onto the ship and unloading at the port) to ensure full traceability and minimize the risk of transportation damage