High-speed wire laser cladding technology
High-speed wire laser cladding technology, as a new generation of laser cladding technology featuring environmental protection, high efficiency and high quality, has become the focus of the industry with its unique process design and significant advantages. It uses metal wire as the cladding material and forms a cladding layer by melting through a laser beam, showing broad application prospects in many fields.
Environmental Upgrade: Bid Farewell to Dust Pollution
Traditional powder laser cladding is prone to generating a large amount of dust and fumes, polluting the environment, and there are still hidden dangers in the recovery of waste dust. However, this technology adopts metal wire, and the rigid material can be completely melted. During the process, there is no spattering or dust scattering, solving the pollution problem from the source and greatly improving environmental protection.
High Material Efficiency: Almost Complete Utilization
Through the precise design of the cladding head and the metal wire, the metal wire can be completely melted during the cladding process, and the melting is gentle without spattering. The material utilization rate is as high as 99%, which significantly reduces material waste compared with traditional technologies and lowers production costs.
Efficiency Improvement: A New Experience of Rapid Cladding
With the help of special composite energy, the metal wire has been in a semi-molten state before entering the molten pool. It only takes a small amount of energy and a very short time to completely melt into the molten pool, so the cladding efficiency is far higher than that of traditional powder laser cladding, providing strong support for mass production.
Low Heat Input: Reduce Workpiece Deformation
By precisely controlling the energy input and high cladding linear speed, the linear energy is as low as 0.29KJ/cm, which significantly reduces the workpiece deformation caused by heat input, and is especially suitable for the processing of easily deformable parts such as slender shafts and thin-walled parts.
Prominent Technical Advantages, Leading the New Direction of Cladding
High-speed wire laser cladding technology has significant advantages in environmental protection, material utilization, efficiency and workpiece protection. The cladding layer also has the characteristics of high density, low dilution rate and low defect rate, and can be widely used in fields such as part protection and remanufacturing. Its emergence has brought a revolutionary breakthrough to the laser cladding industry and is leading the new direction of technological development.